A DOCUMENTARY ABOUT MANUFACTURING AND ITS FUTURE.

Employer 'can't find people to fill' a bunch of
high-skilled jobs
By Richard Ryman February 21, 2010
Unemployment is 7.3 percent in Brown County, but Paul Rauscher can't find workers. Rauscher is president of EMT International, a manufacturing company in Northeastern Green Bay.
"We have a bunch of high-skilled jobs open, and we can't find people to fill them," Rauscher said. "We
added 20 jobs last year. I'm fortunate the economy was down. I'm afraid we would have stalled the
company because we couldn't get the people."
There are a lot of myths and some half-understood truths about manufacturing in Wisconsin.
It is true the state lost more than 150,000 manufacturing jobs since 1998, according to the U.
S. Bureau of Labor Statistics. It also is true that manufacturing is still a significant part of the state's
economy. More significant than in any other state, in fact. Wisconsin has the highest percentage of
manufacturing jobs, 15.6 percent, edging out longtime leader Indiana's 15.4 percent.
That's 8 percent fewer manufacturing jobs than two years ago, a direct result of the recession. But of all
the jobs lost in the past decade, many were of the kind that are responsible for the myth of manufacturing being mindless, repetitive, dirty work.
"The manufacturing jobs that left are the low-skilled jobs," said Mark Weber, dean of the Trades and
Technical program at Northeast Wisconsin Technical College in Green Bay. "In the last 20 years, that was the big transition. It went away from being that dingy, dark manufacturing environment. I think
most of the public has not caught up to that. There's very few of those kind of manufacturing jobs left."
The surviving manufacturers provide an entirely different environment. They place a premium on cleanliness and safety, and workers are required to be problem solvers with strong math and science
skills.
"You need to learn geometry skills and a lot of math. You need to be able to take fractions to decimals
and decimals to fractions, add and subtract fractions and decimals," said Matt Busch, a welder
with Fox Valley Metal Tech in Ashwaubenon.
Mike Maciejewski, maintenance leader at Georgia-Pacific's Broadway mill in Green Bay, said that
company's Market-Based Management process encourages employees to think like owners and
entrepreneurs. "It will be expected. It's not enough to just come in. You are not a robot," he said.
According to the American Small Manufacturers Coalition, manufacturing employs 13 million
Americans, accounts for roughly two-thirds of U.S. research and development expenditures and
employs more engineers and scientists than any other private sector industry.
The world market for manufactured goods is increasing at 10 percent-11 percent per year while
the U.S. demand for manufactured goods is increasing at 3 percent-5 percent per year.
The fear among manufacturers is that they won't have the people they need to keep up.
"My fear is, we have a potential talent gap up and down the line in manufacturing," said Mike
Klonsinski, executive director of the Wisconsin Manufacturing Extension Partnership. "Everything
from stereotypical manufacturing jobs such as welders and CNC operators — and we're short of
them now — but we also have potential technical gaps for researchers. In the next five years, 20
percent to half of manufacturing leadership will be turned over."
Klonsinski and Rauscher are hopeful that efforts by manufacturing organizations such as WMEP and the
NEW Manufacturing Alliance will change minds about manufacturing.
"I'm hoping the high schools are getting the message. We haven't given up on that one bit," Rauscher said.
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